《MACHINE SHOP OPERATIONS AND SETUPS》

1．MACHINE SHOP:PREPARING FOR OPPORTUNTTIFS1

2．MEASURING TOOLS:SEMIPERCISION AND PERCISION11

3．BENCH TOOLS,INCLUDING LAYOUT AND POWER SAWS46

4．DRILL PRESS:CONSTRUCTION,TYPES,SETUPS,AND OPERATIONS88

5．ENGINE LATHE:CONSTRUCTION,CUTTIONG TOOLS,AND ACCESSORIES125

6．ENGINE LATHE:SETUPS AND OPERATIONS157

7．SHAPER AND PLANER SETUPS AND OPERATIONS226

8．MILLING MACHINE CONSTRUCTION,CUTTING TOOLS,AND ACCESSORIES269

9．MILLING MACHINE SETUPS AND OPERATIONS300

10．GRINDING MACHINES:SURFACE,CYLINDRICAL,AND INTERNAL GRINDING349

QUIZ QUESTIONS389

INDEX393

A HANDY GUIDE TO OPERATIONS,SETUPS,AND TECHNIQUES17

Using Measuring Tools17

Measuring by contact17

Reading decimals22

Reading the micrometer27

Reading to ten-thousandths of an inch33

Reading the vernier caliper37

Reading the vernier bevel protractor40

How to read the dial indicator43

Using Bench Tools51

Suggestions on how to file51

rough filing52

rounding a comer53

draw filing53

cleaning the file53

How to chip or cut with a chisel56

Tapping63

selecting tap drills63

how to cut a thread with a tap64

removing a broken tap64

Hack Saws71

Suggestions on use of the hand hack saw71

Suggestions on how to saw to length74

Layout Work78

Scribing the line78

Setting over an incorrect prick punch mark79

Location of holes to be drilled85

Drill Press105

Suggestions on how to sharpen drills105

Suggestions on how to drill in the drill press119

Countersinking120

Counterboring120

Spot-facing121

Reaming121

Tapping122

Grinding123

Buffing123

Lathe125

Basic External Operations125

Facing141

in the chuck159

on the faceplate162

between centers163

on the mandrel166

Straight turning between centers167

rough turning169

finish turning171

Shoulder turning171

Knurling172

Cutting off174

Filing175

Polishing176

Grinding178

Lapping178

Thread cutting180

cutting an external thread190

how to cut an external V-thread192

measuring external screw threads195

how to cut an external Acme thread199

how to cut a square thread200

Tapers and taper turning201

turning with setover tailstock204

turning with taper attachment208

using compound rest210

Basic Internal Operations211

Drilling center holes212

Drilling213

Reaming214

Boring215

Taper boring219

Internal thread cuttlng220

Tapping223

Shaper226

Shaping horizontal surface245

Shaping vertical surface247

Angular shaping248

Shaping stepped surface250

Serrating251

Slotting and grooving253

Internal shaping254

Shaping contours254

Planer261

Planing horizontal surface265

Planing vertical surface266

Planing angular surface266

Milling Machine303

Plain or slab milling304

Face milling307

End milling308

Side milling310

Straddle milling312

Slitting and cutting off315

Form milling318

Gang milling318

Machining gear teeth326

Milling spur gear327

Helical milling330

Milling rack teeth335

Measuring gear teeth337

Grinding Machines351

Horizontal surface grinding352

Plain cylindrical grinding365

Form grinding365

Grinding taper work365

Plunge grinding367

Cutter grinding367

Internal grinding370

Clearance grinding380